Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules

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  • Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
  • Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
  • Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
  • Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
  • Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
  • Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
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  • Overview
  • Product Description
Overview

Basic Info.

Model NO.
LX-CU500
Mathematical Model
Linear
Signal
Continuous
Function
Automatic Control
Certification
CE, TUV Rheinland Certification
Condition
New
Customized
Customized
Material
Stainless Steel
Transport Package
Carton
Specification
56*109*90mm(Width * height * depth)
Trademark
Hollysys
Origin
China
Production Capacity
2000

Product Description

Overview of the LX Hardware System
The LX product is a new generation of small and medium-sized, high-performance, all-scenario, compact motion controller launched by Hollysys. Besides supporting the functions of traditional PLC controllers, it also supports motion control functions. It is equipped with a card-type I/O system, featuring modularity and supporting distributed layout in multiple cabinets. This series of controllers feature small size, fast computing speed, support for multiple communication protocols, flexibility and ease of use, and are equipped with complete programming software with independent intellectual property rights. They are targeted at high-end and complex equipment and are mainly applied in high-end equipment industries such as semiconductors, lithium batteries, port machinery, logistics, and mechanical manufacturing. The products involved in the LX system include controllers, I/O, communication and other modules:
Product Description

The controller and the I/O module communicate using the EtherCAT protocol. The controller serves as the EtherCAT master station, and the I/O module acts as the EtherCAT slave station.
Supports multiple protocols such as PROFINET, PROFIBUS-DP, Modbus TCP, ModbusRTU, EtherNet/IP, TCP/IP, etc.

Typical structure of the system
Technical characteristics
Supports motion control, with a maximum support of 64 EtherCAT bus axes.
By expanding its own I/O and third-party devices through EtherCAT, it features high data transmission rate and fast system response. It supports multiple communication protocols, with flexible configuration and strong scalability.
The topological structure is diverse, supporting ring network design, etc., with good stability and high security.
High-precision temperature control function, with a control accuracy of less than 1ºC and a temperature stability of less than 0.5ºC.
It operates under a wide temperature range exceeding industry standards (-20° C to 60° C), making it suitable for harsh environmental requirements.
The programming software with completely independent intellectual property rights complies with the requirements for T3 tools in IEC61508-2010, and supports LD, ST, FBD, SFC and CFC languages that conform to the IEC61131-3 standard. It is independently controllable and easy to operate.

System indicators  
Metric Specifications




Source

System power supply
Prevent reverse connection Support
Voltage range 24VDC(19.2V-28.8V)
Output Max 1.5A

On-site power supply
Prevent reverse connection Support
Voltage range 24VDC(19.2V~28.8V)
Load current Max 10A



















Electromagnetic compatibility








Environmental suitability













Anti-
interference
Electrostatic discharge Contact  discharge  ± 6.6kV,  air  discharge ±8.8kV
Radio frequency field radiation Resistance to
interference

11V/m,80MHz~6GHz,80%AM (1KHz)
Fast transient pulse train ±1.1KV.5KHz/100KHz
Wave  surge  res- istance ±1.1kV
Radio frequency field transmis- sion
Conductivity disturbance


11V, 150KHz~80MHz,80%AM (1KHz)

Power frequency magnetic field  immunity
· Magnetic field st- rength 33A/m,  lasting 100s
· Magnetic field st- rength 330A/m, lasting 3s






Electromagnetic radiation





Climatope


Radiatedradiated interference
·30~230MHz,  10m,  qu- asi peak less than 40 dB  (μV/m)   ·230-1000 MHz,  10m,  quasi  peak less than 47dB (μV/m)




Conducted inte- rference
·  0.15~0.5MHz,  quasi peak less than 79dB (μ V), average less than 66dB  (μV)  ·  0.5~30 MHz,  quasi  peak  less than 73dB (μV), aver- age less than 60dB (μ V)
Working temper- ature -20ºC~60ºC
Working humidity 10% ~ 95%, no dew

System power supply
After passing through the circuit breaker, the 220V AC power supply outputs the 24V DC power supply on the system side and the 24V DC power supply on the field side respectively through two 220V/24V power adapters. Then, each of them provides power to the entire PLC system through the air switch, the controller module and the power relay module respectively.
The system power supply and the on-site power supply must be isolated; otherwise, the electrical isolation within the module will be damaged, leading to a decline in the EMC's anti-interference performance.
System power supply: It is the power supply that ensures the normal operation of all modules in the PLC system and provides system power for all expansion I/O modules.
On-site power supply: It is the input power supply on the on-site side of the PLC, mainly providing power to the on-site side of the PLC equipment and offering on-site power to all expansion I/O modules.
Product details
1 basic information
Metric Specifications
CPU basic frequency 667MHz
Bit operation speed 3ns
Module hot plugging Nonsupport
Number of tasks No more than 16
Type of task Single run (default), periodic run, full speed run
Periodic task run cy- cle 1ms ~ 2000ms, default 20ms
Task launch type Manual (default), automatic
General P | D module No quantity limit, advanced P | D function
RTC power failure hold Support, RTC battery needs to be installed, up to 1 year
School time function Supports NTP, AutoThink  software,  and  RTC  function block time synchronization
Number of logs No more than 10,000
The time when the mo- dule is powered on to start the user project
≤30s
Output current/load current ? System power output current: MAX 1.5A ? On-site power load current: MAX 10A
Module dissipation ? System power consumption: MAX 7W
2 memorizer
Metric Specifications
SD block Up to 32GB, hot plug and unplug support
Input variables (| zone)
256KB
Output variables (Q area)
256KB
Global variables (M area)
8MB
Global variables (Area N)
6MB
Power-off hold area (R Area)
500KB
Program memory area 6MB
3 motor control
Metric Specifications
Control method EtherCAT Bus, pulse
Servicing cycle Minimum support 500 μs, 500 μs bus cycle supports 8 slaves or 4 servos

Support shaft number
? EtherCAT The number of bus axes is less than or equal to 64
? Virtual axis + bus axis = 64 axes
Motion  control  funct-
ion
Linear interpolation, electronic cam, electronic gear, single axis control, multi-axis control and other mot- ion control algorithms
Motion  control  comma-
nds
PLCopen Standard instructions
4.communication
Metric Specifications
Ethernet communication
Number of outlets 2 The roads  (P1, P2) are independent of each other
Interface type Standard RJ45 network port (T-568B, with indic- ator light)
 
Level standards IEEE 802.3
Communication cable Ethernet Cat.5e Shielded twisted pair cable or above
Transmission distance Less than 100m between two nodes
Traffic rate 10 / 100 / 1000 Mbps, adaptive




















EtherCAT  Main sta- tion pro- tocol
Speed 100Mbps
Number of  supp- orted stations No more than 128
Support shaft number ? EtherCAT The number of bus axes is less than or equal to 64
? Virtual axis + bus axis = 64 axes
Support services FoE,CoE( PDO,SDO )
Maximum  synchr- onous jitter 250 μs
Synchronous  ji- tter between the two stations
<1 μs
Synchronous mode FreeRUN,SM,DC
Physical layer 100BASE-TX
Baud rate 100Mbit/s( 100Base-TX )
Topology  struc-
ture
Linear, star, chrysanthemum chain
EtherCAT Frame length 44 Bytes ~1498 bytes
Process data A single data frame is up to 1486 bytes
Fastest refresh time ? 1000 switch input/output, about 1ms ? About 1ms for 32 servo shafts
Ring network function Nonsupport
Device  scanning function Support

ModbusTC  P Master-
slave st- ation pr- otocol

Polling time
The  minimum  configurable  is  1ms.  The  actual polling  time  is related  to  the  configuration size, and the larger the size, the slower it is

Maximum number of connections
? The controller acts as the master station and can connect up to 32 slave stations
? The controller acts as a slave and can connect to a maximum of 32 masters
 
Support function code
?  Modbus-TCP (hexadecimal) ?  Modbus-TCP (hexadecimal) Main:  01,02,03,04,05,06,0F,10,17

from:  01,02,03,04,05,06,0F,10,17
TCP/IP
free pro- tocol
Input and output zones are large 1KB~32KB
Maximum number of connections 16 individual

EtherNet/I P Master/  slave pr-  otocol
Input and output zones are large 502 Byte * 15
Maximum number of connections ? The controller acts as the master and can create up to 64 connections
? The controller acts as a slave and can create up to 15 connections
HLink  From the stat-
ion prot- ocol
Input and output zones are large 15KB
Maximum number of connections
10 individual
Serial communication
Number of outlets 1 road
Interface type 3 Pin, plug-in 3.81mm, spacing terminal
Level standards RS-485
Supported protocols ModbusRTU MasterSlave, Free protocol
Transmission mode and frame format RTU


Support function codes
? Modbus-RTU from: 01,02,03,04,05,06,0F,10 (he- xadecimal)
? Modbus-RTU Main: 01,02,03,04,05,06,0F,10 (he- xadecimal)
Support the number of stati- ons ≤32
Characteristic impedance 120  Ω
Communication rate 1200bp s,  2400bp s,  4800bp s,  9600bp s  (default), 19200bp s, 38400bp s, 57600bp s, 115200bp s
Verification mode Odd, even, no check bit
Trigger mode Periodic trigger, rising edge trigger, instruc- tion trigger
Deagnostic function Supports diagnostic reporting function (includ- ing status diagnosis of each slave station)
Lxbus highway  
Speed 100Mbps
5 RTC real-time clock
Metric Specifications
Data format Year: month: day: hour: minute: second, BCD code
Clock precision  ±60, seconds/month, support school time
Battery life RTC battery needs to be installed after 1 year
6. Names and descriptions of partsLx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
Order number Name Explain
1 Working  station  indi-
cator
Indicates the running status of the module.
2 Ethernet port 2 Standards independent of each other for the road RJ45 connectors.
3 Power status indicator light Indicates the power supply status of the modu- le.
4 Module terminal System power  supply  and  field power  supply
input terminal.
5 RTC cell Standard CR1225 button battery.
6 Work mode switch Represents the working module of the module.

7
SD card plug and unp- lug button Press this button before plugging in or remov- ing the SD card, otherwise it may cause data damage or loss of the SD card.
8 SD block Micro SD Memory card, up to 32GB.
9 RS-485 terminal 1 RS-485 terminal for road wiring.
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
Order  number Name Explain
10 Match  the  resistance
switch
Two resistor code switches are used to match the RS-485 wiring.


11


Module connection lock
One at the top and one at the bottom. When an expansion module is installed on the left side of the controller, it is used to secure the controller and the expansion module in place, ensuring that the modules do not slide apart.


12


The DIN rail is topped with a pin
? To install the module to DIN, pull this pin upward to the unlocked state before the rail.
? After installing the module to DIN and the guide rail, press this pin down to the locked state.

13

Goldfinger
Lxbus Internal bus contact point, used for data transmission between modules, system power su- pply, etc.
14 Module terminal wiring diagram Schematic diagram of terminal wiring of the module.

15
On-site  power  supply
+24VDC
The on-site power supply +24VDC contact provi- des the on-site power supply for the right I/O module.


16
The DIN rail is fitted with a pin on the ri- ght side ? When installing the module to DIN, the guide rail, this pin can be automatically locked.
? This pin can be pulled when the DIN rail disassembly module is removed.

17
On-site power supply 0 VDC The on-site power supply 0VDC contact provides the on-site power supply for the right I/O module.

18

Data plate
The nameplate of the module, including brand Logo, module model, SN serial number and other information.
7.pilot lamp
7.1
 working station indicator

RUN: module running status indicator light
ERR: Module fault indicator light
BAT: RTC battery power indicator light
SDIN: SD card indicator light
COM: Communication status indicator light
LED name Pigment State Explain



RUN



Green
Extinct The user project is not loaded or the module is not powered on
Slow  flash  (1
times/s)
At least one user project is in normal operation
Flash  mob  (4
times/s)
The user project is being loaded
Good The user project has been loaded but not run

ERR

Red
Extinct Module is fault free
Flash  mob  (4
times/s)
Module power supply drop fault
Good The module is faulty

BAT
Yellow Extinct Battery power is normal
Good The battery is not installed or the battery power is insufficient

SDIN

Green
Extinct No SD card is inserted or the SD card can be safely removed
It's good An SD card is inserted for file read/ write

COM

Yellow
Extinct Controller RS-485 serial port has no data transmission
Twinkle Controller RS-485 serial port is tran- smitting data
 7.2 Power status indicator light
SPWR: System power indicator light
FPWR: On-site power indicator light
Lxbus: Internal bus working status indicator light
LED name Pigment State Explain
SPWR Yellow Extinct The system power supply is not powered
    It's good The system power supply is normal

FPWR

Yellow
Extinct There is no power supply at the site
Good The on-site power supply is normal

Lxbus

Green
Extinct Lxbus The bus is not connected
Twinkle It's good Lxbus The bus is transmitting data Lxbus The bus has been connected
8.work pattern
RUN: Running mode
STOP: Stop mode
RST: Reset mode
Name Explain





RUN
Operation mode. When the switch is turned to this position, the module automatically runs the user project.
User engineering is by default a single run, and the task run type can be configured through programming software.
When the module is connected to the programming software, the user project can be started/stopped through the programming software.
User engineering is not allowed to be installed under this mode.





STOP
Stop mode. When the switch is turned to this position, the module does not allow running user projects.
When the module is connected to the programming software, the user project cannot be started through the programming software. 
In this mode, the user project is allowed to be downloaded.

Note: When the module is running a user project, switch it to this position, and the user project will stop immediately.







RST
Cold reset mode. This position has a built-in bounce function. Cold reset operation:
Turn the switch to this position and hold it for 3s before releasing. The switch will automatically bounce back to the STOP position. Cold reset result:
Reload the user project, clear the data held by power failure, and release the forced variables.
Factory data reset:
This position is used in conjunction with the SD card plug and pull button to restore the module to the factory setting. For details, see Restore factory Settings.
9.Module Ethernet port and terminal
9.1 Ethernet port

The  standard  RJ45  interface  (T-568B  with  indicator light) is independent of each other. |P addresses cannot be set in the same network segment:
P1:
Default | P Address: 192.168.0.250
 Supports ModbusTCP master-slave protocol, TCP/ |P free protocol, EtherNet/ |P master-slave protocol, HLink, slave protocol, etc
P2:
Default | P Address: 192.168.1.250
Supports ModbusTCP master-slave protocol, TCP/ |P free protocol, EtherNet/ |P master-slave protocol, HLink, slave protocol, etc
10.binding post
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
Characteristic Explain Characteristic Explain

1
System power +24VDC input
5
System power 0VDC input

2
On-site power supply +24VDC input
6
On-site power supply +24VDC input

3
On-site power  supply 0VDC input
7
On-site power  supply
0VDC input

4
Dependency PE
8
Dependency PE
 Terminal connectors use unshielded or shielded cables, ~the cable length is less than 10m, and the wire diameter is 0.5mm2   1.0mm2.
 11.RS-485 terminal and matching resistor
11.1 binding post
After the controller module opens the front panel, the RS-485 terminal is integrated inside. The schematic diagram of the terminal wiring is shown in the following figure:
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
Terminal identificat- ion

Explain


A
Bidirectional, RS-485 signal is positive, that is, RS-

485 port A signal


B
Bidirectional, RS-485 signal negative, that is, RS-485 port B signal
GND Signal ground terminal
11.2 build-out resistor
At the bottom of the controller module, there is an internal RS-485 resistor with a resistance value of 120 Ω. The resistance value is set by a two-bit resistor dial. The matching resistance is not set by default at the factory (that is, both bits of the dial are set to OFF).
According to the actual needs of the site, two toggle switches can be set to ON according to the arrow down, and matching resistors can be set,
Settings take effect immediately.
Do not turn the two DIP switches on and off at the same time.
12.cell
The purpose of the module's battery installation is to maintain an uninterrupted RTC clock in the event of a power failure. Therefore, please check and replace the battery regularly:
l Support standard CR1225 button battery, the battery capacity should be greater than or equal to 40mAh, it is recommended to use the standard battery of Holly sys, see the battery for details
l Maximum  service  life:  1  year.  Battery  replacement  should  be performed when the system power supply is normal
l After the module is powered off, if a battery is installed, the RTC
can be kept and the clock is normal.
13.qualification certificate
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules14.packing for transport
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
15.
 case
International development of the comp- any
1.India
HZL Company 160,000 tons of zinc oil processing valuable metal recovery pr- oject 
2.
 Indonesia 

Qing Shan DCS, DEH, simulation, instr- umentation items
3.Uzbekistan
SC | 1000t/d cement project
4. Bolivia
San  Buenaventura  sugar  refinery  and alcohol production line
5. Singapore
The subway line in the middle of the city
6.Ethiopia
Wal Kute Sugar Factory 4 x 30MW power station
7.Malaysia
Bahrainian Kian 2+300MW unit optimiza- tion project
8.Thailand
NPP5. NPP9 power plant
9. Vietnam
Old Street 200,000 tons of steel smel- ting project
16. company profile

Honeywell  was  founded  in  1993  and  is  a  leading  global  provider  of intelligent system solutions. The company's headquarters is located in Beijing, with R&D, production, and service offices in Hangzhou, Xi' an, and Singapore. It also has branches or offices in dozens of major cities across China, as well as in India, Malaysia, and Indonesia. Honeywell's business spans three main areas:  industrial  intelligence,  transportation  intelligence,  and  food  and pharmaceutical intelligence, covering key sectors vital to the national economy and  people's  livelihood.  Since  its  inception,  Honeywell  has  consistently adhered to independent innovation and R&D, offering customized comprehensive solutions, reliable products, and full lifecycle services to help users enhance their market competitiveness.
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
Total  customer  number  35,000+ ;  total  project  number  45,000+ ;  global employees 5,500+ ; intellectual property 2,000+ ; business coverage of the world' s five continents ; service to 400+ countries around the world ; R&D personnel  1,500+
The company consistently invests around 10% of its annual operating income in  technological  innovation it  has  undertaken  dozens  of  major  national scientific research projects, with  over  1,100  patents  and more  than  800 software copyrights. The company has established a simulation experimental 
center covering areas such as thermal power, nuclear power, petrochemicals, and over 10 rail transit systems. Through the German Rheinland (TUV |SO / EC  17025, laboratory certification, it is the first reliability testing center in China's automation industry to receive this certification.
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety ModulesThe digital workshop of Huili Intelligent Manufacturing realizes lean, automated, an informatized management  throughout  the  entire process from management, process R&D, production to inplant logistics distribution. It achieves seamless integration from bottom-level control and data collection to upper-layer applications, as well as collaborative manufacturing of all produ- ction elements and quality traceability throughout the production process. This meets the needs for flexible small-batch and multi-batch production, with manufacturing capabilities reaching advanced levels in the same field.
1.The first batch of "smart manufacturing pilot demonstration (intelligent control system)" enterprises in China

2.Selected as one of the first national "Recommended Catalogue of Intellig- ent Manufacturing System Solution Providers"
3.Lead and joint unit of national intelligent manufacturing comprehensive standardization and new model application special project 
4.National "green factory
Digital workshop  of Beijing  intelligent manufacturing  benchmark enterprise
Lx-Cu500 Series Card-Type Dual-Core PLC Supports Safety ModulesLx-Cu500 Series Card-Type Dual-Core PLC Supports Safety Modules
corporate culture
The ancients regarded "following the time, occupying the land and seeking harmony" as the three elements of success, and He Li Shi took "seeking harmony " as the first element, which was intended
Emphasizing the role of "people and", things can be done by people, and those who do things will always succeed. After 30 years of steady development, Helli has cultivated a corporate culture of continuous innovation, self-improvement, dedication and pragmatism.
Concept: Think sincerely for the user

Purpose: Intelligence achieves excellence

Policy: origin thinking, focus beyond, and create glory again

Vision: To create the most valuable intelligent company through stable and sustainable development
Strategy: intelligent, professional and localized value:
Create value for users: professional and advanced solutions, cost-effective products, satisfactory value-added services
Create value for employees: a stage for self-actualization, reasonable and diverse compensation, and a harmonious working atmosphere
Create value for shareholders: continuous accumulation of strength, stable growth value, good social image
 

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