| Customization: | Available |
|---|---|
| After-sales Service: | Complete and Detailed After-Sales Service Plan |
| Warranty: | 1year |
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A heat exchanger is a device used to transfer heat, which is widely used in industrial production, energy systems, and air conditioning. It realizes the transfer of heat by increasing the heat transfer area and the convective heat transfer between fluids, thereby regulating the temperature, increasing efficiency, saving energy, etc. The working principle of a heat exchanger is based on the fundamental physical laws of heat conduction and convective heat transfer, and its core purpose is to achieve efficient heat transfer between different media. Heat transfer involves several key steps:
• Heat is transferred from the high-temperature fluid to the wall of the heat exchanger by thermal conduction.
• On the other side of the wall, heat is again transferred to the cryogenic fluid by thermal conduction.
• Cryogenic fluids form a thin boundary layer near the wall, and heat is transferred within the boundary layer by convective heat transfer.
Heat exchangers play a vital role in various fields through their efficient heat exchange capacity, improving energy utilization, reducing business costs, and improving efficiency.
Packaging plan:
1. Selection of packaging materials
Internal packaging
Preservatives: Used to prevent chemical reactions of materials inside containers during transportation.
Moisture proof materials: such as desiccants, moisture-proof films, etc., used to absorb moisture and prevent containers from getting damp.
Dust cover: used to protect the surface of the container from contamination by dust and dirt.
Outer packaging
Steel or stainless steel plate: provides a sturdy protective layer to prevent physical damage.
Steel wire rope or angle iron: used to reinforce and secure containers.
Shockproof materials: such as foam plastic, honeycomb cardboard, etc., used to absorb shock and vibration.
2. Packaging design
Container fixation: Design a dedicated fixing device to ensure the stability of the container inside the packaging and prevent it from moving during transportation.
Buffer layer: Add a buffer layer around the container to reduce vibration and impact during transportation.
Identification and labeling: Clearly label the container's specifications, weight, transportation direction, warning signs, and other information on the packaging.
3. Packaging steps
Cleaning containers: Before packaging, ensure that the inside and outside of the container are clean and free of residue.
Inner packaging: Choose appropriate inner packaging materials based on container type and transportation distance, such as moisture-proof paper, bubble wrap, etc.
Outer packaging: Place the container into the outer packaging box, fix it with steel wire rope, angle iron, etc., and fill it with shock-absorbing material.
Sealing: Use tape or other sealing materials to ensure good sealing of the packaging box, preventing moisture and dust from entering.
4. Packaging testing
Drop test: Simulate the drop situation during transportation to ensure that the packaging can withstand a certain degree of impact.
Stacking test: Simulate stacking and transportation situations to check the stability of packaging when stacked in multiple layers.
Temperature and humidity testing: Test the moisture resistance of packaging under extreme temperature and humidity conditions.
5. Transportation preparation
Transportation tools: Choose suitable transportation tools, such as containers, trucks, etc., to ensure that they can accommodate and safely transport pressure vessels.
Transportation insurance: Purchase transportation insurance to cope with possible accidental losses.
6. Documents and Compliance
Export documents: Prepare complete export documents, including commercial invoices, packing lists, transportation insurance policies, export licenses, etc.
Compliance: Ensure that packaging complies with international transportation standards and regulations, such as those of the International Maritime Organization (IMO).
7. Packaging and Storage
Before transportation, store the packaged pressure vessels in a dry and ventilated warehouse to avoid direct exposure to sunlight or extreme weather conditions.
Transportation plan:
1. Preparation before transportation
Equipment inspection: Before transportation, conduct a comprehensive inspection of the equipment to ensure that it meets export standards and safety requirements.
Document preparation: Prepare all necessary export documents, including but not limited to commercial invoices, packing lists, transportation insurance policies, export licenses, safety certificates, etc.
Compliance check: Confirm that the equipment complies with international transportation standards such as ISO 14994, ASME, EN 13445, etc.
2. Selection of transportation mode
Sea freight: suitable for long-distance and large-scale transportation, with relatively low cost.
Use specially designed transport containers, such as equipment specific containers.
Ensure that there are sufficient fixing devices inside the container to prevent equipment from moving during transportation.
Air freight: suitable for urgently needed goods or high-value items, with short transportation time.
Select the appropriate aircraft type for transportation equipment, ensuring that container size and weight meet the airline's requirements.
Railway transportation: suitable for long-distance transportation both domestically and internationally.
Use specialized railway transport vehicles, such as railway tankers.
Road transportation: suitable for short distance transportation or routes that cannot be transported by railway or sea.
Choose a heavy-duty truck or trailer suitable for transporting pressure vessels.
3. Safety measures during transportation
Fixation and support: During transportation, ensure that the equipment is firmly secured to the transport vehicle to prevent movement due to vibration or impact.
Shockproof and moisture-proof: use shockproof materials (such as foam plastic, honeycomb cardboard) and moisture-proof materials (such as plastic film) to protect equipment.
Monitoring and alarm: Install temperature, pressure and other monitoring equipment, and set up an alarm system to monitor the status of containers in real time.
4. Transportation insurance
Purchase transportation insurance to cover possible losses or damages.
5. Transportation route planning
Choose the optimal transportation route, considering factors such as road conditions, weather conditions, and safety risks.
For cross-border transportation, ensure understanding and compliance with transportation regulations and customs requirements of different countries.
6. Delivery processing
Upon arrival at the destination, immediately unload and inspect the container for any damage.
Coordinate with the recipient to ensure that the container is properly unloaded and placed in the designated location.
7. Transportation records and tracking
Maintain detailed transportation records, including transportation routes, times, weather conditions, equipment status, etc.
Use GPS or other tracking technology to monitor the real-time location of equipment during transportation.
8. Emergency plan
Develop emergency plans to respond to potential transportation accidents or emergencies.
Through the above scheme, the transportation process of the equipment can be ensured to be safe, efficient, and comply with all relevant regulations and standards.
After-sale service:
1.Establishment of after-sales service team
Professional team: Establish a professional after-sales service team, with members possessing technical knowledge and experience related to equipment.
Multilingual support: Ensure that team members can provide multilingual services to meet the needs of customers in different countries and regions.
2. After sales service policy
Clear service commitment: Develop clear after-sales service policies, including service scope, response time, repair and replacement policies, etc.
Quality assurance: Provide a certain quality assurance period to ensure that the product has no quality problems during the warranty period.
3. Customer communication channels
Telephone support: Provide a 24-hour service hotline to ensure that customers can contact the after-sales service team at any time.
Online customer service: Provide online customer service through the company's website or social media platforms.
Email: Set up a dedicated email address for handling customer inquiries and complaints.
4. Technical support and training
Remote diagnosis: Provide remote technical support to guide customers through video or phone for initial diagnosis and problem resolution.
On site service: For problems that cannot be solved remotely, arrange technical personnel to go to the site for repair or service.
User training: Provide training on product usage and maintenance to ensure customers use the product correctly.
5. Component supply
Inventory management: Maintain inventory of commonly used components to ensure quick response to customer replacement needs.
Customized service: Provide customized services for special specifications or non-standard components.
6. Fault analysis and resolution
Fault report: Require customers to provide detailed fault reports, including fault symptoms, occurrence time, operating environment, etc.
Problem diagnosis: Analyze the fault report to determine the cause of the fault.
Solution: Provide solutions, including repair, replacement of parts, or adjustment of operating procedures.
7. Regular maintenance plan
Preventive maintenance: Provide customers with a preventive maintenance plan, including regular inspections, cleaning, and lubrication.
Maintenance records: Establish and maintain customer maintenance records, track maintenance history and problem-solving status.
8. Customer satisfaction survey
Feedback collection: Conduct regular customer satisfaction surveys to understand customer satisfaction with after-sales service and provide improvement suggestions.
Continuous improvement: Based on customer feedback and market changes, continuously improve the after-sales service process and quality.
9. Emergency response mechanism
Emergency services: Establish an emergency response mechanism to provide rapid response and solutions for emergency situations.
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Sichuan Zhongxincheng Intelligent Equipment Co., Ltd. was restructured as a whole based on the Skid Assembly Division of Sichuan Blue Star Machinery Co., Ltd., a subsidiary of China National Chemical Corporation.The company was established in November 2020. Having a special equipment pressure vessel A2 manufacturing license (including multi-layer pressure vessels) and a pressure pipeline component manufacturing license (component combination).Qualification certificates such as gas pressure regulating device/factory prefabricated pipe section installation, pressure bearing special equipment installation, repair, and renovation license (industrial pipeline installation GC2).The company inherits the tradition of Sichuan Blue Star Machinery and not only has rich design and manufacturing capabilities for steel pressure vessels; It also has sled mounted and modular design, manufacturing, and installation capabilities.Integrated service capabilities for equipment and other services; It also has salt containing wastewater treatment in industries such as environmental protection, chemical and salt chemical, and sodium ion treatment in the new energy industry, led by evaporative crystallization technology.Engineering design and complete equipment manufacturing capabilities for positive electrode materials, lithium extraction from ores, and lithium extraction from salt lakes; The company is also one of the units responsible for drafting standards for high-pressure hydrogen storage equipment in Sichuan Province,Has rich experience in designing and manufacturing hydrogen storage equipment of the same type; The company utilizes its own high-pressure and low-temperature hydrogen storage equipment, as well as hydrogen production, hydrogen purification, and hydrogen refueling.The technological advantages of sled mounted technology have formed the ability to design and manufacture hydrogen energy full process equipment (hydrogen production, hydrogen purification, hydrogen storage and transportation, and hydrogen refueling, etc.).
The company's pressure vessel products are widely used in chemical, petroleum, natural gas, coal chemical, fertilizer (synthetic ammonia, urea, etc.), energy, new energy, hydrogen energy, etc.And multiple fields such as environmental protection; The evaporation crystallization full process device is widely used in industries such as environmental protection, chemical and salt chemical, as well as new energy industries such as sodium ion cathode materials and ores.Multiple fields such as lithium extraction and salt lake lithium extraction; Hydrogen energy full process equipment (hydrogen production, hydrogen purification, hydrogen storage and transportation, and hydrogen refueling); Skid mounted products are widely used in petroleum and natural gas industries.In the fields of gas, energy, new energy, hydrogen energy, and environmental protection (water treatment, solid waste treatment, waste gas treatment, and sulfur recovery).The company is committed to continuously improving its business management and product design, manufacturing, and operation with the business philosophy of "unity, achievement of dreams, innovative development, and win-win cooperation"
Installation and service capabilities, continuously improving product technology and quality, enhancing employee happiness and sense of belonging, and working together with customers for mutual development and win-win cooperation.
1.Historical background
Sichuan Zhongxincheng Intelligent Equipment Co., Ltd. was restructured as a whole based on the Skid Assembly Division of Sichuan Blue Star Machinery Co., Ltd., a subsidiary of China National Chemical Corporation. Sichuan Blue Star Machinery Co., Ltd. is a comprehensive industrial company mainly engaged in the operation of steel pressure vessels. It has more than 40 years of experience and performance in the design and manufacturing of pressure vessels and other products. It is one of the top 500 large-scale machinery industry enterprises in China, a domestic manufacturing enterprise for major chemical technology equipment, a manufacturing base for petroleum and chemical pressure vessels in the southwest region, a member factory of China Petroleum, China Petrochemical, and CNOOC material resources markets, and a national large-scale second tier enterprise.
2. Industry Experience
Pressure vessel products are widely used in various fields such as chemical, petroleum, natural gas, coal chemical, fertilizer (synthetic ammonia, urea, etc.), energy, new energy, hydrogen energy, and environmental protection; The evaporation crystallization full process device is widely used in industries such as environmental protection, chemical and salt chemical, as well as new energy industries such as sodium ion cathode materials, lithium extraction from ores, and lithium extraction from salt lakes; Hydrogen energy full process equipment (hydrogen production, hydrogen purification, hydrogen storage and transportation, and hydrogen refueling); Skid mounted products are widely used in fields such as petroleum, natural gas, energy, new energy, hydrogen energy, and environmental protection (water treatment, solid waste treatment, exhaust gas treatment, and sulfur recovery).
3.Production capacity advantages
Design, manufacture, and installation of A2 level pressure vessels (heat exchangers, towers, reactors, storage vessels, separation vessels, etc.) with a production capacity of 12000 tons per year.
Design, development, and manufacturing of various types of skid mounted equipment in the fields of petroleum, natural gas, chemical, coal chemical, metallurgy, medicine, and environmental protection, with an annual production capacity of 8000m ³.
Design and manufacture of multi-layer packaging containers for hydrogen and helium storage, with a production capacity of 5000 tons per year.
Evaporation crystallization equipment (engineering design, complete equipment manufacturing) for industries such as environmental protection, chemical and salt chemical, as well as new energy industries such as sodium ion battery cathode materials, lithium extraction from ores and salt lakes, with a material processing capacity of 36 million m ³/year.
4 .Ability advantages
Having qualifications such as the A2 manufacturing license for special equipment pressure vessels (including multi-layer pressure vessels), the pressure pipeline component manufacturing license (gas pressure regulating device/factory prefabricated pipe section for component combination devices), and the installation, repair, and renovation license for pressure bearing special equipment (industrial pipeline installation GC2). The company inherits the tradition of Sichuan Blue Star Machinery and not only has rich design and manufacturing capabilities for steel pressure vessels; We also have the ability to provide integrated services for sled installation and modularization, from design, manufacturing to installation; We also have engineering design and complete equipment manufacturing capabilities for the treatment of salt containing wastewater in industries such as environmental protection, chemical engineering, and salt chemical engineering, as well as for sodium ion cathode materials, lithium extraction from ores, and lithium extraction from salt lakes in the new energy industry, led by evaporative crystallization technology; The company is also one of the standard compilation units for high-pressure hydrogen storage equipment in Sichuan Province, with rich experience in the design and manufacturing of similar hydrogen storage equipment; The company has developed the ability to design and manufacture hydrogen energy full process equipment (hydrogen production, hydrogen purification, hydrogen storage and transportation, and hydrogen refueling, etc.) by leveraging its technological advantages in high-pressure and low-temperature hydrogen storage equipment, as well as in hydrogen production, hydrogen purification, and hydrogen refueling.
5 .Values
The company is committed to continuously improving its management, product design, manufacturing, installation, and service capabilities, enhancing product technology and quality, improving employee happiness and sense of belonging, and working together with customers for mutual development and win-win cooperation, based on the business philosophy of "unity, achievement of dreams, innovative development, and win-win cooperation".
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